Ceramic tile adhesive is mainly used for pasting decorative materials such as tiles, bricks, and floor tiles. Its main characteristics are high bonding strength, water resistance, freeze-thaw resistance, good aging resistance, and easy construction. It is an ideal bonding material.
The tile adhesive production line is a technology developed by our company over the past decade, which combines the production and installation of tile adhesive mixing equipment and self leveling mortar mixing equipment, and summarizes our experience in the production process of tile adhesive and self leveling mortar. Based on the characteristics of the raw materials and finished products of tile adhesive and self leveling mortar, a dry powder mixing production line is specially designed for the production of tile adhesive and self leveling mortar.
1. Suitable for small-scale investment in special mortar;
2. Less investment, less land occupation, and low output;
3. Can be installed in standard industrial plants, simple and flexible.
This production line is composed of a storage system, a conveying system, a weighing and batching system, a mixing system, a finished product storage system, a packaging system, a dust removal system, and an electronic control operating system. On the basis of adhering to the stable operation, precise measurement, and easy control of traditional dry powder mixing production lines, the top batching method is adopted to reduce material conveying travel, reduce batch production time, and increase output. The materials are processed in a sealed environment throughout the entire production process to reduce dust. Equipped with our company’s pulse dust collector, it greatly improves the production environment and ensures the physical health of the staff.
This production line has a wide range of compatibility, not only can it connect traditional natural drying sand, but it can also connect machine-made sand. The packaging methods are diverse, including bagged, ton pack, and tank truck bulk packaging. Configure according to the different needs of each customer.
Dust removal system: intelligent dust cleaning and energy-saving
Container integrated (gravity+bag) dust collector, with an emission of less than 20mg/Nm ³, intelligent control pulse dust cleaning, clean production and avoid roller dust and bag condensation.
Measurement system: precise, stable, controllable quality
Striving for excellence, adopting variable frequency feeding and intelligent electrical technology to achieve good measurement accuracy and ensure production quality.
Mixing system: energy-saving, wear-resistant and wear-resistant
The mixer adopts advanced blade type mixing and variable frequency mixing method, which can effectively reduce energy consumption by 25%, wear resistance, and longer service life.
Packaging system: high automation efficiency, one machine for multiple uses, cost savings
Designed with a complete set of automatic packaging, palletizing, and packaging production lines, there is no need to worry about the production of large-scale special mortar; Configuring multiple types of packaging machines is a versatile tool for packaging different types of mortar.
Bulk system: prevent mortar segregation and ensure energy conservation
The unique bulk system of Huangang Heavy Industry effectively prevents the segregation of finished mortar during loading, improves loading efficiency, reduces energy consumption, and ensures the on-site environment meets requirements.
Customized requirements: tailored to individual needs and local conditions
We provide comprehensive customization services, including the selection of centralized systems for fully clean chemical plants, customized non-standard requirements for special mortar production lines, automatic palletizing systems, etc., all tailored to local conditions and needs, making our products more considerate.
- Strict production process
Raw material rust removal, laser cutting, one layer of primer, three layers of topcoat (or hot-dip galvanizing) - Durable and sturdy
The heavy-duty H-beam chassis reduces the impact of vibration symmetry during the production process. The batching machine and weighing hopper are made of 6mm steel plate, and the water and gas pipelines are made of galvanized pipes - 7 * 24-hour work
Excellent performance accessories are the guarantee for long-term operation of equipment: BHS or SICOMA concrete mixers, ABB or Marathon motors, WAM powder accessories, AIRTAC pneumatic components, Schneider Electric - Control system saves 50% -70% of operators
Control software can enable one computer to control two production lines or three production lines. By using Ethernet cables to transmit signals, remote operation and production can be achieved
1. Design your own concrete mixing plant based on site and functional requirements
2. For those with manufacturing capabilities, JHT can provide technical drawings (overall or partial); Reduce transportation and procurement costs
3. Renovation of old concrete mixing plants: will increase productivity by 10-20%.
JHT adopts decentralized shared production; Centralized procurement of supporting parts; We have achieved a low price, high-quality service system.
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